Bonding instead of welding

(Werdohl, August 2014)

Bonding instead of welding

Stauff presents an alternative solution for attaching pipe clamps to industrial surfaces

In close cooperation with a leading manufacturer of industrial bonding solutions, Stauff has developed the Stauff Bond System, which is being presented to the European market for the first time at the SMM exhibition.

Offered as an alternative to welding or riveting the base plates of pipe clamps in line with DIN 3015, as has been the standard up to now, Stauff Bond makes it possible to bond pipe clamps onto industrial surfaces such as unprocessed metals, plastics and compound materials. To achieve this, a transfer plate (type SBP) made of stainless steel is used, on the upper face of which industry-standard fastening elements from the standard range for external pipe diameters of up to 102 mm are incorporated. The lower face of the plate has a special coating and is attached to the base surface using a powerful industrial adhesive also supplied by the company.

The bonding agent used is a high-performance, two-component construction adhesive, which is particularly notable for its quick curing at room temperature. After just 15 to 18 minutes, 75 percent of its full performance is achieved, with 100 percent achieved after 24 hours. Until that point, the fastening aids integrated into the base plate ensure the bond is formed in precisely the right position (without additional load-bearing) and guarantee even contact pressure.

The adhesive is supplied in resealable twin-cartridges and is applied using a manually operated dispenser with specially designed dispenser slides and mixing tips. These virtually eliminate mistakes with mixing quantities, which can negatively influence the performance of the bond. An external source of power is not required, which means the system can be used in safety-critical assembly situations where welding is generally not possible.

Stauff Bond offers increased flexibility in the initial assembly of machines and plants, and makes it possible to implement later changes, expansions or even repairs with comparatively little effort. This considerably reduces the processing times and costs that previously had to be factored in to the assembly process.  

 

SMM ▪ Hamburg (Germany)
Shipbuilding Machinery & Marine Technology

09 September - 12 September 2014

Meet us on stand 211 in hall A1


Picture 1:

Primed Stauff Bond base / transfer plate with integrated installation fixture

(Courtesy of Walter Stauffenberg GmbH & Co. KG)

Download picture (JPG, 10x10cm, 300dpi)

Background Information

Walter Stauffenberg GmbH & Co. KG was founded in the 1950s in Werdohl, in the German province of North Rhine-Westphalia, and was initially a contract turning shop. Today the company operates under the trade name STAUFF, developing, producing and marketing fluid technology components for use in plant construction and mechanical engineering. In the fields of tube, pipe and hose clamps, measuring technology and hydraulic filtration, STAUFF is one of the world’s leading organisations in a growing industrial segment. 

Meanwhile, more than 1100 employees (12/2013) in 18 companies generate an annual turnover of more than EUR 190 million (12/2013) worldwide. Additional distribution subsidiaries have recently been opened in Ireland, Malaysia and Vietnam. Besides the group headquarters in Werdohl Ehrenfeld, the company has production and logistics facilities in the German cities of Plettenberg-Ohle and Neuenrade-Küntrop.

Press Contact

Mr Boris Mette
Head of Marketing Communications
Tel.: +49 (0) 2392 / 916-154
Fax: +49 (0) 2392 / 916-270154
E-Mail: b.mette@stauff.com

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