Catalogue 1 - STAUFF Clamps

106 www.stauff.com/1/en/#106 F Catalogue 1 § Edition 01/2024 STAUFF SWG: Stud Welding System Weld Stud with Female Thread Type SWG-SF Ordering Codes Weld Stud * SWG-SF- * M6x11x14- * W124 * Weld Stud with Female Thread SWG-SF * Thread code Metric ISO thread M6x11x14 Unified coarse (UNC) thread UNC1/4-20x11x14 * Material code Steel 4.8 with galvanised copper coating C1E W124 (DIN EN ISO 4042) Alternative materials are available upon request. Please contact STAUFF for further information. Maximum torque rating: 6 N·m / 4.43 ft·lb. Specific series can further limit the torque rating. The maximum loads in pipe direction listed on page 185 reduce accordingly. In case of doubt, please contact STAUFF in advance. H1 ØD1 Group Dimensions ( mm / in ) Order Codes Packaging Units STAUFF DIN Thread G ØD1 H1 (Standard Options) (in pcs. / per bag) 1 ... 8 0 ... 8 M6 11 14 SWG-SF-M6x11x14-W124 100 .43 .55 1/4-20 UNC 11 14 SWG-SF-UNC1/4-20x11x14-W124 100 .43 .55 A Clamp body and standard mounting hardware according to DIN 3015-1/3 (Standard and Twin Series) B Distance plate C Weld studs with female threads D Base material and surface suitable for stud welding A B C D In many areas, stud welding is considered to be the most economic fastening method for components and is sometimes even the only technically feasible solution. Because the stud is joined with the substructure over the entire surface of the stud, a high strength of the joint can be achieved. STAUFF is now using this proven principle for the installation of pipe, tube, hose and cable clamps in the Standard Series (according to DIN 3015, part 1) as well as in the Twin Series (according to DIN 3015, part 3) with M6 mounting thread, where female threaded weld studs replace the regular weld plates; distance plates made from plastic provide the necessary spacing between the clamp bodies and the substructure. If required, the system can also be adopted for alternative fastening methods, e.g. for clamping belts, cable ties or conduit hoses. In addition to the individual components – weld studs, distance plates, clamp bodies and metal hardware required – STAUFF also provides the correspondingly designed assembly tools such as the weld inverter and the weld gun with distance tube, stud retainer and distance adaptor for DIN 3015 clamps. The lightweight and compact weld inverter works without high-voltage current. Thanks to increased productivity and flexibility for the installation of clamps, the system offers considerable savings potentials for users with significant processing volumes, especially when working in horizontal or overhead position. The amount of rework on welding locations can be significantly decreased, and material distortion is reduced to a minimum through low thermal stress. The joint of the weld stud with the substructure impresses in particular with a high degree of strength and safety, which is at least at the same level as for regular weld plates. ¡ Developed and optimised to the functions of original STAUFF Clamps in the Standard Series (DIN 3015, Part 1) ¡ Versatile combination and adaptation options available (e.g. fastening elements for conduit hoses, clamping belts and cable ties) ¡ All installation options are fully covered by only one weld stud ¡ Significant time and cost savings by a quicker welding process and reduced rework on welding locations ¡ Material distortion reduced to a minimum through low thermal stress (particularly significant when handling thin metal sheets) ¡ High degree of safety and protection against corrosion due to a welded joint over the whole surface ¡ Lightweight and compact designed welding inverter ¡ By default no shielding gas or ceramic ferrule required ¡ Works without high-voltage current STAUFF SWG Stud Welding System Assembly using weld plates 100% Assembly using the stud welding system 23% *For a typical assembly procedure in production environments. Reduction of the assembly time per clamp *